RAD Data comm ACE-3600 Manual do Proprietário

Owner’s Manual ACE3600 RTU 6802979C35-A ab MOTOROLA and the Stylized M Logo are registered in the U.S. Patent and T

Description 1-2 The basic (default) model includes one power supply and one CPU module. The number of I/O modules is selected as an option of the bas

Mixed I/O Module 10-4 Module Status and Diagnostics In the event of Mixed I/O Module failure, the ERR LED will be lit. This event is registered by the

Mixed I/O Module 10-5 Module Block Diagram Mixed I/O

Mixed I/O Module 10-6 Mixed I/O Module Specifications Total Number of Inputs / Outputs 16 Digital Inputs + 4 EE Relay Outputs + 4 Analog Inputs ( ±2

Mixed I/O Module 10-7 Diagnostics LEDs LED per each DO and DI. Overflow and Underflow LED per each AI. AI Overflow and Underflow levels can be config

11-1 RADIO TYPES AND INSTALLATION KITS ACE3600 Radio Types In order to prevent overheating of the radio and and degradation of radio performance, th

Radio Types and Installation Kits 11-2 Trunked VHF Radio ACE3600 with XTL5000 136-174 MHz Analog F7523A ACE3600 with XTL5000 136-174 MHz Digital F

Radio Types and Installation Kits 11-3 XTL5000 Radio Installation Kit The XTL5000 radio installation kit (ACE3600 option V681AT or V157AB) enables the

Radio Types and Installation Kits 11-4 analog mode only the plug-in ports may be used. See RTU Port Configuration for the Astro IV&D Digital Ra

Radio Types and Installation Kits 11-5 Figure 11-2 XTL5000 Radio Cable Connections- Rear View 5. Mount t

Radio Types and Installation Kits 11-6 Figure 11-4 XTL5000 Radio Installed on ACE3600 Chassis RTU Port Configuration for the Astro IV

Description 1-3 • RS232 • RS485 • General radio interface (Conventional or Trunking, DPSK 1200, FSK 2400, DFM 4800, Duo-binary 9600) • Ethernet

Radio Types and Installation Kits 11-7 Port Type (for Astro IV&D Digital Radio) Procedure 11-2 How to Configure the ACE3600 Port for the Astro IV

Radio Types and Installation Kits 11-8 Generally no other changes are required to Advanced Physical or Link Layer parameters. For information on thes

Radio Types and Installation Kits 11-9 Radio Connections To program the XTL5000 radio with Customer Programming Software (CPS), the radio must be conn

Radio Types and Installation Kits 11-10 3) Change TX Power Level High for Freq. Range B from 38.5 to 15. b. In the General tab, set the Out of Range

Radio Types and Installation Kits 11-11 b. In the 700/800 Failsoft tab, data only subscribers should set Failsoft Type to disabled. (There is no dat

Radio Types and Installation Kits 11-12 2. In the Port Tab, click on the plug-in port through which the RTU will communicate with the XTL5000 radio.

Radio Types and Installation Kits 11-13 a. Click on Control Head. b. Make sure that the control head is W4. c. Click on Radio VIP. 1) Set VIP In

Radio Types and Installation Kits 11-14 Time Out Timer is set to 3 (for 60 sec). Check that the Type II Individual ID is set to the value obtained fr

Radio Types and Installation Kits 11-15 CDM750 Radio Installation Kit The CDM750 radio installation kit (ACE3600 option V143AH/kit FLN3638A) enables t

Radio Types and Installation Kits 11-16 4. Connect the antenna cable (FKN8437A) to the Antenna connector on the radio and to the opening on the botto

Description 1-4 RTU Options Each RTU can include a number of options, including portable and mobile radios, and plastic boxes with interface card for

Radio Types and Installation Kits 11-17 Figure 11-10 CDM750 Radio Installed on ACE3600 Chassis Radio Adapter (FLN3639A) Radio Mounting Screw

Radio Types and Installation Kits 11-18 RTU Port Configuration for the CDM750 Radio To enable MDLC communication using CDM750 radios, use the ACE3600

Radio Types and Installation Kits 11-19 Radio Disassembly If the CDM750 radio is to be programmed outside of the ACE3600 housing, disassemble the radi

Radio Types and Installation Kits 11-20 Figure 11-12 Radio Configuration- Basic Settings Figure 11-16 Radio Configuration- Tx Power

Radio Types and Installation Kits 11-21 Figure 11-13 Radio Configuration - Accessory Connector Configuration Figure 11-14 Radio Configuration - Acce

Radio Types and Installation Kits 11-22 Figure 11-15 Conventional Buttons Configuration – Mobile Key Buttons Figure 11-16 Conventional Buttons Conf

Radio Types and Installation Kits 11-23 Figure 11-17 Conventional Personality Configuration – Basic Settings Figure 11-18 Conventional Personality C

Radio Types and Installation Kits 11-24 Figure 11-19 Conventional Personality Configuration – Advanced Settings Figure 11-20 Radio Channel Assignmen

Radio Types and Installation Kits 11-25 GP/HT/PRO Radio Installation Kit The GP/HT/PRO Radio Installation Kit for ACE3600 (V154AE, FLN3637A) enables t

Radio Types and Installation Kits 11-26 Figure 11-23 Attach Retainer to Radio Installation The GP/HT/PRO radio can be mounte

Description 1-5 Housing/Mounting Type Capacity/Options Illustration Large painted metal chassis Enables installation of radio, backup battery and ot

Radio Types and Installation Kits 11-27 Figure 11-24 GP/HT/PRO Radio Installation 7. Using the two screws, attach the radio assembly to the radi

Radio Types and Installation Kits 11-28 Figure 11-25 GP/HT/PRO Radio Installed on ACE3600 Chassis RTU Port Configuration for the GP320/GP328/

Radio Types and Installation Kits 11-29 4. Define desired radio links and zones if necessary. 5. Save the changes. Generally no other changes are r

Radio Types and Installation Kits 11-30 CM/EM/GM Radio Installation Kit The CM/EM/GM Installation Kit for ACE3600 (V148AC/FLN3635A) enables the user t

Radio Types and Installation Kits 11-31 Figure 11-28 CM/EM/GM Radio Cable Connections 4. Connect the communication cable (FKN8427A) to the back of

Radio Types and Installation Kits 11-32 Figure 11-29 CM/EM/GM Radio Installed on ACE3600 Chassis RTU Port Configuration for the CM/EM/GM Radio T

Radio Types and Installation Kits 11-33 Radio Information The picture below shows the radio model information screen in the CPS. Figure 11-30 CM/EM/G

Radio Types and Installation Kits 11-34 Radio Accessory Connector Pins Definition The picture below shows the setting of the radio’s accessories pins

Radio Types and Installation Kits 11-35 Frequency and Bandwidth Settings The picture below shows the setting of the radio’s frequency, bandwidth and p

Radio Types and Installation Kits 11-36 CM/EM/GM Radio Models and Regional Options for ACE3600 The CM/EM/GM models of the ACE3600 RTU, F7573A (VHF) an

Description 1-6 RTU Components The ACE3600 RTU can include the following components. Component Function Notes Power supply module Converts the main

Radio Types and Installation Kits 11-37 Mounting the ACE3600 Radios on a Wall ACE3600 radios can be mounted on a wall near the ACE3600 frame/housing,

Radio Types and Installation Kits 11-38 3) Insert four M3 Phillips 10mm screws (not supplied) into the holes and tighten with a screwdriver to secure

12-1 PLASTIC BOX INTERFACES Plastic Box Interfaces Cards such as RS485 interface card can be attached to the ACE3600 RTU using a plastic box. The pl

13-1 CONFIGURATION General For information on setting the 12V DO dipswitch in the DO relay module board, see the Digital Output Relay chapter above.

14-1 OPTIMIZATION General No optimization is required for the ACE3600 units.

15-1 OPERATION General The operational functions of the ACE3600 unit are performed using the ACE3600 System Tools Suite (STS). These are administrat

16-1 MAINTENANCE General The following maintenance procedures are recommended for the ACE3600 RTU. Lead Acid Battery Maintenance It is recommended to

17-1 TROUBLESHOOTING Symptom Action The PWR LED on the CPU module front panel is not lit. Check power connections to the unit. If all connections

18-1 BREAK-FIX PROCEDURES General This chapter refers only to replacement of removable modules and plug-ins, not of other components of the unit. If

Break/Fix Procedures 18-2 Press Down on Module Release TabPress Up on Module Release Tab Figure 18-1 ACE3600 Module Release Tabs 5. Rem

Description 1-7 Component Function Notes Radio installation kit Mechanical support and cables that enable installation of radio. See Radio Types and

Break/Fix Procedures 18-3 Procedure 18-2 How to Replace a Power Supply Module 1. To replace the second power supply module in a site with redundant

Break/Fix Procedures 18-4 2. Unscrew the two supporting pins on the other side of the CPU board. Save the screws. 3. Unscrew the two supporting pin

Break/Fix Procedures 18-5 Figure 18-2 ACE3600 Motherboard on Metal Chassis 4. From inside the cage, push out the small cover on the side of the RTU

Break/Fix Procedures 18-6 4. Using narrow pliers, remove the faulty fuse from its groove on the board. 5. Press the new fuse into the groove on th

Break/Fix Procedures 18-7 Figure 18-4 Electrical Interconnection (RTUs with no I/O slots)

A-1 APPENDIX A: GENERAL SPECIFICATIONS Specifications The specifications below are for the RTU as a whole. For the individual technical and performan

Appendix A: Specifications A-2 Enclosures Large Nema 4X / IP65 painted metal - up to 7 I/O slot frame, two radios and 6.5 or 10 Ah, backup battery,

Appendix A: Specifications A-3 Motorola Radio Support Mobile two-way radios – CM 200 , CM 340, GM 3188, EM 200, CDM750 Portable two-way radios – HT

B-1 APPENDIX B: ENVIRONMENTAL PROTECTION Disposal of Components All components of the ACE3600 should be properly disposed of, in accordance with loca

C-1 APPENDIX C: RS232/RS485 ADAPTOR CABLES General Note: On all of the Motorola RJ45 connector heads, the numbering of the pins is different than the

2-1 INSTALLATION General The ACE3600 RTU is shipped from the factory with the modules and plug-in ports assembled. The RTU frame is ready for mountin

Appendix C: RS232/RS485 Adaptor Cables C-2 RS232 Function 8-pin Connector (on RTU) 25-pin Female 9-pin Female Direction RTS 5 ← 4 7 from DTE CTS 8

Appendix C: RS232/RS485 Adaptor Cables C-3 To extend the cable, you may use any extension cable with male and female D-type connectors (connected pin-

Appendix C: RS232/RS485 Adaptor Cables C-4 Connecting a User Port to an External Unit To connect one of the RTU RS232 ports defined as a User port to

Appendix C: RS232/RS485 Adaptor Cables C-5 RS232 Function 8-pin Connector(on RTU) 9-pin Male Direction GND 4 5 - CD (Rec line) 5 ← 1 to RTU RTS

Appendix C: RS232/RS485 Adaptor Cables C-6 ACE3600 RTU-to-MOSCAD RTU Connection Using MDLC Protocol through RS485 To establish a link between an ACE36

Installation 2-2 External wiring which connects an I/O module to instruments/devices may not exceed 42.67m (140 feet). If the ACE3600 is subject to

Installation 2-3 11720912482 234199.6124244 0 I/O Frame 3 I/O Frame Figure 2-2. No I/O and 3 I/O Frame Installation Dimensions and Scr

Installation 2-4 6) Tighten all four screws with a screwdriver to secure the frame firmly against the wall. 7) Replace the removed modules in their

COMPUTER SOFTWARE COPYRIGHTS The Motorola products described in this instruction manual may include copyrighted Motorola computer programs stored in s

Installation 2-5 Figure 2-5. Installation of ACE3600 RTU 19" Rack- Exploded View 6) From the standard rack unit, remove the two modules from

Installation 2-6 Mobile RadioPortable RadioPlastic BoxesBattery Figure 2-6 Installation of ACE3600 RTU 19" Rack Accessories - General View Mounti

Installation 2-7 4) Hang the metal chassis on brackets so that the 2 teeth of the metal chassis hook onto the groove of the brackets. (See Figure 2-

Installation 2-8 20.86º (53.0 cm)20.86º17.40º (44.2 cm)17.40º(53.0 cm)(44.2 cm) Horizontal Bracket Installation Vertical Bracket Instal

Installation 2-9 MOUNTINGBRACKETPRE±INSTALLED(WELDED) ON SOMEHOUSING BRANDS Figure 2-11. Mounting the NEMA 4 Housing Connecting Power and Ground All

Installation 2-10 Make sure that the ground wire on the user cable is long enough to reach the grounding strip. Connecting AC/DC Main Power The power

Installation 2-11 Anchor Point 2 Clamp Figure 2-13. RTU on Metal Chassis – Cable Anchor Point 2 Procedure 2-5 How to Connect the RTU to Main Power

Installation 2-12 Power SupplyCable InletUser Power CableWire TerminalsAnchor Point 1Junction BoxGround CablesCable to Power Supply0 ~0 ~ Figure 2

Installation 2-13 Procedure 2-6 How to Connect the RTU to Main Power Source (Units with Housing) 1) Using a screwdriver, open the power junction bo

Installation 2-14 10) Secure the junction box cover with the two saved screws. 11) For all installations except the No I/O frame, loosen two screws on

i CONTENTS GLOSSARY...

Installation 2-15 2) Check the battery terminal voltage level before connecting it. If the battery voltage is less than 10V DC, DO NOT use the batter

3-1 POWER SUPPLY MODULE AND BACKUP BATTERY General Description/Module Overview The ACE3600 power supply module provides the other modules in the RTU

Power Supply Module and Backup Battery 3-2 • Over-discharge protection • Battery test and diagnostics, including battery controlled discharge Figure

Power Supply Module and Backup Battery 3-3 Figure 3-2 below depicts a detailed view of the power supply front panel. PWRAUX1AUX2 DOAuxiliary Output 1

Power Supply Module and Backup Battery 3-4 Input/Output Connectors The front panel of the power supply module includes the following connectors. Con

Power Supply Module and Backup Battery 3-5 Connector Name Description Notes 12V DO Control Control input that enables centralized disabling of Elec

Power Supply Module and Backup Battery 3-6 LEDs The front panel of the power supply module includes five indication LEDs. LED Name Description Statu

Power Supply Module and Backup Battery 3-7 Battery Charger Power supply modules with a battery option support a 6.5 or 10 Ah Lead-Acid battery. The p

Power Supply Module and Backup Battery 3-8 3. If the battery temperature is outside the specified range (-30˚ to 60˚C), 4. If the battery is not fu

Power Supply Module and Backup Battery 3-9 Power Supply Detailed Specifications Input voltage DC 10.5-16 V (Default) DC18-72 V DC (option V251) 18-

Contents ii GENERAL DESCRIPTION...

Power Supply Module and Backup Battery 3-10 Backup Battery Overview The ACE3600 backup 12V Lead-Acid battery provides backup for the main input power.

Power Supply Module and Backup Battery 3-11 Under various state or local laws, the batteries must be recycled or disposed of properly and cannot be di

Power Supply Module and Backup Battery 3-12 Table 3-1: Recommended Time between Periodic Battery Recharge vs. Storage Temperature Average Storage Temp

Power Supply Module and Backup Battery 3-13 3) Remove the old battery from the RTU. 4) Check the replacement battery visually. If the battery look

4-1 CPU MODULE General Description The main element of the ACE3600 is the CPU module. It controls the I/O modules, processes the gathered data and co

CPU Module 4-2 Figure 4-2 provides a detailed view of the CPU front panel. PushbuttonsCPU StatusLEDsPortLEDsUserLEDsSerial 1 Serial 2 Plug-in 1 *Plug-

CPU Module 4-3 Buzzer The CPU module includes a buzzer (audio indication), which is used to indicate task completion (such as end of download/upload,

CPU Module 4-4 Table 4-1 ACE3600 CPU Memory Model 3610 Model 3640 Flash memory 16 Mb 16 Mb SDRAM memory: 32 Mb 32 Mb User FLASH: 3 Mb 3 Mb Use

CPU Module 4-5 Power-up and Restart The CPU requires DC voltage provided by the power supply module via the motherboard (when the PS switch is ON). T

CPU Module 4-6 Figure 4-3 depicts a plug-in port board attached to the ACE3600 CPU module. Supporting PinsPlug-in 1 Plug-in 2 Supporting Pins

Contents iii APPENDIX C: RS232/RS485 ADAPTOR CABLES ... C-1 GENER

CPU Module 4-7 Connecting SRAM Expansion Memory to the CPU Module *Future option* In general the plug-in SRAM is ordered as an option with the RTU and

CPU Module 4-8 Pushbutton Functionality The table below describes the use of the two pushbuttons in various scenarios, during power-up and run-time.

CPU Module 4-9 Scenario Trigger Action RAM Test During startup, press PB1. Ethernet LEDsin ACE 3660+ A detailed memory test of SDRAM and SRAM

CPU Module 4-10 CPU LEDs Behavior The table below describes the behavior of the LEDs on the CPU module. Table 4-3 ACE3600 CPU LEDs Behavior LED Name

CPU Module 4-11 LED Name Description Status SI1 RX Serial Port 1 – RX (receive) Green LED ON – Receiving Data SI1 CM Serial Port 1 – CM (channel m

CPU Module 4-12 CPU 3610/CPU 3640 Module Specifications Microprocessor Freescale – Power PC II MPC8720, 32-bit, extended communication capability, DM

5-1 I/O MODULES General Description The ACE3600 RTU can include up to eight I/O modules, depending on the frame size. A variety of I/O modules are a

I/O Modules 5-2 ERROFUFOFUFOFUFOFUFOFUFOFUFOFUFOFUF24V12345678 ERROFUFOFUFOFUFOFUFOFUFOFUFOFUFOFUF24VOFUFOFUFOFUFOFUFOF

I/O Modules 5-3 TB Holder and Cables The TB holder secures the male TBs neatly in place and forms a single connector plug per module. The wires conne

I/O Modules 5-4 Figure 5-4 provides an exploded view of the TB holder assembly. Figure 5-4 Terminal Block (TB) Holder Assembly – Exploded View with

iii GLOSSARY ACE Advanced Control Equipment AI Analog Input AO Analog Output AWG American Wire Gauge DCD Data Carrier Detect DFM Direct Frequenc

I/O Modules 5-5 3) Replace the I/O module in the RTU slot. I/O ModuleCable PipeTB Holder Clip ScrewTB Holder Clip Figure 5-5 I/O Module with Termin

I/O Modules 5-6 Figure 5-6 provides a general view of the TB holder and an I/O module. TB HolderTerminal Blocks (TB)ExtractorHandlesCode Key OFOFUF162

I/O Modules 5-7 24V DC Floating Plug-In Power Supply *Future option* Up to two 24V DC floating plug-in power supplies can be added to certain I/O modu

I/O Modules 5-8 ERROFUFOFUFOFUFOFUFOFUFOFUFOFUFOFUF24VOFUFOFUFOFUFOFUFOFUFOFUFOFUFOFUF1234567891011121314151624VOptional 24V Floating Power Supply Plu

6-1 DIGITAL INPUT MODULE General Description The ACE3600 Digital Input (DI) module can have 16 or 32 inputs. The following DI modules are available.

Digital Input Module 6-2 16 DI Module 32 DI Module Figure 6-1 ACE3600 DI Module – General View Figure 6-2 provides a de

Digital Input Module 6-3 16 DI Module 32 DI Module Figure 6-2 ACE3600 DI Module – Front Panel DI Module Con

Digital Input Module 6-4 Keep Last Value (KLV) and Predefined Value (PDV) Each input can be configured to KLV or to a PDV (0, 1). This value is shown

Digital Input Module 6-5 Module Status and Diagnostics In the event of DI Module failure, the I/O module ERR LED will be lit. This event is registere

Digital Input Module 6-6 Module Block Diagram 16 DI

Glossary iv MCP-M Motorola Communication Processor – MODBUS MDLC Motorola Data Link Communication MODBUS MODICON BUS Protocol MOSCAD Motorola SCADA

Digital Input Module 6-7 32 DI

Digital Input Module 6-8 DI Module Specifications 16/32 DI FAST 24V Module Total Number of Inputs 16 DI (Option V265); 32 DI (Option V379) Input

Digital Input Module 6-9 16/32 DI FAST 24V IEC 61131-2 TYPE II Module Total Number of Inputs 16 DI (Option V117) 32 DI (Option V959) Input Arran

7-1 DIGITAL OUTPUT/DIGITAL INPUT FET MODULE General Description The Digital Output/Digital Input (DO/DI) FET module has 16 or 32 configurable user co

Digital Output/Digital Input FET Module 7-2 Figure 7-2 provides a detailed view of the ACE3600 DO/DI FET module front panel.

Digital Output/Digital Input FET Module 7-3 The appropriate combination is selected as the I/O module type, when configuring the I/Os in the ACE3600

Digital Output/Digital Input FET Module 7-4 Table 7-1 ACE3600 DO/DI FET Module Configurable Features Parameter Selection Default Setup Per Modul

Digital Output/Digital Input FET Module 7-5 shows the actual value of each input and output. It is also possible to change the input filter setup for

Digital Output/Digital Input FET Module 7-6 32 DO/DI FET

Digital Output/Digital Input FET Module 7-7 DO/DI FET Module Specifications Total Number of I/Os 16 (Option V480); 32 (Option V481) I/O Arrangement

Glossary v TCP Transmission Control Protocol TDPSK Trunked Differential Phase Shift Keying TX Transmit UDF Underflow UDP User Datagram Protocol USB

8-1 DIGITAL OUTPUT RELAY MODULE General Description The DO Relay modules have 8 or 16 outputs. There are two types of DO relays: • Electrically Ene

Digital Output Relay Module 8-2 8DO Relay 16 DO Relay Figure 8-1 ACE3600 DO Relay Module – General View Figure 8-2 provi

Digital Output Relay Module 8-3 In the 8 DO modules, the relays of outputs 1 through 5 are Single Pole Single Throw (SPST) normally open (NO) and are

Digital Output Relay Module 8-4 A dual selector dipswitch (S3) on the DO Relay module has 4 selectable positions as described in the following table:

Digital Output Relay Module 8-5 Reset DO at Startup It is possible to configure the module to reset all the ML relays positions on startup. This is s

Digital Output Relay Module 8-6 Module Block Diagram 8 DO

Digital Output Relay Module 8-7 16 DO

Digital Output Relay Module 8-8 DO Relay Module Specifications Total Number of Outputs 8 EE relay outputs (Option V508) 16 EE relay outputs (Option

9-1 ANALOG INPUT MODULE General Description The Analog Input (AI) modules have 8 or 16 inputs. The modules sample and convert analog data into digit

Analog Input Module 9-2 Figure 9-1 provides a general view of the ACE3600 AI module. ERROFUFOFUFOFUFOFUFOFUFOFUFOFUFOFUF24V12345678 ERROFUFOFU

1-1 DESCRIPTION Product Overview The ACE3600 is a programmable Remote Terminal Unit (RTU). Almost any automation task can be implemented with a suita

Analog Input Module 9-3 Figure 9-2 provides a detailed view of the AI module front panel. ERROFUFOFUFOFUFOFUFOFUFOFUFOFUFOFUF24V12345678

Analog Input Module 9-4 In the current input modules, the ranges that can be selected are: ±20 mA (default) and 4-20 mA. In voltage input modules, th

Analog Input Module 9-5 Module Status and Diagnostics In the event of AI Module failure, the I/O module ERR LED will be lit. The event is registered

Analog Input Module 9-6 In 4 - 20 mA current inputs Decimal Value Input Current Indication < 6144 < 3.84 mA Underflow LED ON 6400 +4 mA

Analog Input Module 9-7 Module Block Diagram 8 AI

Analog Input Module 9-8 16 AI

Analog Input Module 9-9 AI Module Specifications Total Number of Inputs 8 AI ±20 mA (4-20 mA) (Option V318) 16 AI ±20 mA (4-20 mA) (Option V463)

10-1 MIXED I/O MODULE General Description The ACE3600 Mixed I/O modules include a mixture of Digital Inputs, Relay Outputs and Analog Inputs on the s

Mixed I/O Module 10-2 Figure 10-2 provides a detailed view of the Mixed I/O module front panel. D IDOOFUFOFUFOFUFUF1234OFAIERR Figure 10-2

Mixed I/O Module 10-3 The Mixed I/O modules Analog-to-Digital conversion resolution is 16 Bit (including sign). Each input is fully isolated from the